For nearly every cement manufacturing process, one of the most critical steps take place within the rotary kiln. Because of this, it is imperative that users understand the condition of the refractory material coating the kiln to extend its operating life, as well as to prevent any disastrous failures. Since users have no way to measure temperatures from inside of the kiln, looking at the outer surface is the only way to determine the refractory condition of the kiln. The Kiln Shell Imaging System is a fully integrated solution that continuously monitors the entire length of the kiln for hot spots. This allows users to easily determine the effectiveness of refractory material, and with infrared technology, any fallen bricks can be quickly detected so appropriate action may be taken to prevent further damage or costly shutdowns. Users can study temperature trends and predict when materials will reach unsafe operating conditions, enabling operators to schedule maintenance and plan whe…

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